铵盐镍基电镀金刚石钻头的电化学机理研究及应用
投稿时间:2009-02-13  修订日期:2009-02-13  点此下载全文
引用本文:阎冠欣,王群英.铵盐镍基电镀金刚石钻头的电化学机理研究及应用[J].钻探工程,2009,36(3):72-75.
YAN Guanxin,WANG Qunying. Study and Application on the Electrochemical Mechanism of Matrix Depositing of Nickel-based Electroplated Diamond Bit with Ammonium Salt[J]. Drilling Engineering, 2009,36(3):72-75.
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作者单位E-mail
阎冠欣* 河南省煤田地质局四队 yanguanxin@263.net 
王群英 中国地质大学(武汉)材料科学与化学工程学院 1 
中文摘要:以微机控制电化学分析系统对铵盐镍基胎体镀层的电化学机理进行研究,试验了硫酸镍用量、氯化铵用量、镀液温度和镀液的pH值对镍沉积的影响,结果表明保持镀液适当高的pH值、略低的温度和加入氯化铵,可使镍沉积的极化增大,从而使镀层晶粒变小,结晶致密,且氯化铵的加入没有改变阴极过程的控制步骤。在NiSO4·6H2O 280 g/L,NH4Cl 19 g/L,H3BO3 35 g/L,十二烷基硫酸钠0.1 g/L;镀液温度45 ℃±1 ℃,pH值5.2,电流密度3.6 A/dm2条件下电镀φ41/27 mm室内钻头,钻进可钻性Ⅷ级的绢云母化含石英斜长石玢岩,钻进时效平均达到1.94 m/h,钻头的磨损约为0.092 mm/m,与普通镍-钴胎体钻头的使用寿命相差不大;但其钻进时效要比镍-钴胎体钻头高0.18 m/h,即约高10%,为野外生产试验提供了试制钻头的可靠资料和经验。
中文关键词:铵盐  镍基钻头  电化学机理  室内试验
 
Study and Application on the Electrochemical Mechanism of Matrix Depositing of Nickel-based Electroplated Diamond Bit with Ammonium Salt
Abstract:Test on the electrochemical mechanism of nickel depositing in ammonium bath with computer aided electrochemical workstation, the experiments were made on effect to nickel deposition by concentration of nickel sulfate & ammonium chloride and plating bath temperature & pH value. The results indicated that the cathodic polarization of matrix depositing increased by the addition of ammonium chloride with higher pH and lower temperature. This was beneficial for the refinement of nickel crystal and the electrode process was not affected by adding ammonium chloride. Indoor drilling tests were used to the selected bath formula by the electrochemical experiments. Bit of φ41/27mm was plated with the formula of 280g/L nickel sulfate, 19g/L ammonium chloride, 35g/L boric acid and 0.1g/L sodium dodecyl sulfate at pH value of 5.2, cathodic current density of 3.6A/dm2 and temperature of 45℃±1℃, the average penetration rate was 1.94m/h and wearing rate 0.092mm/m while drilling in sericitization quartz plagioclase porphyrite of drillability grade Ⅷ; the service life was similar to the conventional nickel cobalt electroplated bit, but the penetration rate was 0.18m/h higher.
keywords:ammonium salt  nickel based bit  electrochemical mechanism  indoor test
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