进口爆破孔钻机配套钻塔的研制
投稿时间:2020-06-24  修订日期:2021-03-25  点此下载全文
引用本文:张西坤,宋秋锋,申寿长,等.进口爆破孔钻机配套钻塔的研制[J].钻探工程,2021,48(6):80-86.
ZHANG Xikun,SONG Qiufeng,SHEN Shouchang,et al. Development of the drilling mast for the imported blast hole drill[J]. Drilling Engineering, 2021,48(6):80-86.
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作者单位E-mail
张西坤* 河北建勘钻探设备有限公司河北 石家庄 051134 1059580109@qq.com 
宋秋锋 河北建勘钻探设备有限公司河北 石家庄 051134  
申寿长 河北建勘钻探设备有限公司河北 石家庄 051134  
刘大仲 河北建勘钻探设备有限公司河北 石家庄 051134  
浦静怡 陕西省煤田地质集团有限公司陕西 西安 710021  
曹继玉* 陕西省煤田地质集团有限公司陕西 西安 710021 dmgy040919@126.com 
魏少军 石家庄技师学院河北 石家庄 050800  
中文摘要:进口DMH90型爆破孔钻机配套钻塔整体性强,起落塔快捷方便,钻塔高度满足不换杆一次成孔,即钻塔有效高度略大于钻孔深度,承受振动冲击力大,施工工作环境恶劣。基于这些特点和难点,爆破塔长期依赖进口,导致成本增高、周期加长,为此进行了进口DMH90型爆破孔钻机配套钻塔的替代进口研究工作。本文介绍了DMH90型爆破孔钻机配套ZT27-45型爆破孔钻塔的研制过程,主要对ZT27-45型爆破孔钻塔的设计要点、结构型式、塔体选材、焊接工艺、防止变形、消除应力、质量检验等方面进行了探索、试验和总结。生产施工实践表明,ZT27-45型钻塔制造质量达到了设计要求,满足爆破孔施工的需要,实现了替代进口,达到了降低成本、缩短工期和提高机械性能的目的。
中文关键词:爆破孔钻机  钻塔  低合金高强度钢  焊接工艺评定  预热保温  UT探伤
 
Development of the drilling mast for the imported blast hole drill
Abstract:The drilling mast equipped with the imported DMH90 blasting hole drill is featured of strong integrity, quick and convenient erection, proper drill mast height to allow completion of the hole in one trip without changing rods (e.g., the effective height of the drilling mast is slightly greater than the borehole depth), resistance to large vibration impact force, and adaptability to adverse construction environment. Owing to these characteristics and difficulties, the blasthole drilling mast has been relied on imports since long before, leading to higher drilling cost and longer drilling duration; therefore, research on the substitute for the imported drill mast for the imported DMH90 blasting hole drill was carried out. This paper introduces the development of ZT27-45 blasting hole drill mast for DMH90 blasting hole drill, mainly covering the design points, mast material selection, welding technology, deformation prevention, stress relief and quality inspection. Field practice shows that the manufacturing quality of ZT27-45 drill mast meets the design requirements, and satisfies the needs of blasting hole drilling; thus, it realizes the substitution of import, reduces the cost, shortens the construction period and improves the mechanical properties.
keywords:blasting hole drill  drill mast  low alloy high strength steel  welding procedure qualification  preheat insulation  UT flaw detection
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