ZHDN-SDR 150A型高频声波钻机设计
投稿时间:2021-04-19  修订日期:2021-09-06  点此下载全文
引用本文:潘云雨,梅金星,徐静,等.ZHDN-SDR 150A型高频声波钻机设计[J].钻探工程,2022,49(2):135-144.
PAN Yunyu,MEI Jinxing,XU Jing,et al. Design of ZHDN-SDR 150A high-frequency sonic drill[J]. Drilling Engineering, 2022,49(2):135-144.
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潘云雨 南京中荷寰宇环境科技有限公司江苏 南京 210019 210019
梅金星 南京中荷寰宇环境科技有限公司江苏 南京 210019 210019
徐静 南京中荷寰宇环境科技有限公司江苏 南京 210019 210019
高翔 溧阳市东南机械有限公司江苏 溧阳 213399 213399
潘俊 溧阳市东南机械有限公司江苏 溧阳 213399 213399
中文摘要:本文阐述了ZHDN-SDR 150A型高频声波钻机的总体设计思路及主要性能参数指标,系统分析了高频声波动力头、钻机主体、配套钻具结构设计及其技术创新。该钻机在两种不同地层进行了验证测试,各项测试指标均达到了设计要求。将验证测试结果与国内外同类钻机对比表明,ZHDN-SDR 150A型钻机主要性能参数与关键装置已处于国内先进和国外并跑水平。该型钻机在振动频率、地层适用性、钻具使用寿命等方面优势显著,但是存在过高温度运行条件下钻进效率降低、智能自动化水平不足的问题,需进一步研发耐高温强硬度新材料和改进远程无线操控系统。
中文关键词:高频声波钻机  结构设计  振动装置  减振装置  轴承冷却润滑  验证测试
Design of ZHDN-SDR 150A high-frequency sonic drill
Abstract:This article mainly introduces the design and verification test of ZHDN-SDR 150A high-frequency sonic drill, and provides theoretical basis and technical guidance for its application in the investigation and remediation of contaminated sites. The overall design scheme and the main performance parameters of the drill is discussed; meanwhile the structural design and technological innovation of the high-frequency sonic power head, the main components of the machine, and the auxiliary drilling tools are systematically analyzed. Verifying test was conducted for the drill in two different soil formations, and all parameters met the design requirements. The comparison of the verification results between the ZHDN-SDR 150A drill and similar ones at home and abroad shows that the drill stands at the domestically advanced level and runs neck and neck with international counterparts in terms of the main performance parameters and key equipment. The drill has prominent advantages with regard to vibration frequency, stratum applicability, and service life of auxiliary drilling tools, but has shortcomings such as decreasing drilling efficiency under the hyperthermal condition, scant intelligent and automation level. Therefore, it is necessary to further develop new materials with high temperature resistance and hardness, and to improve the remote wireless control system.
keywords:high-frequency sonic drill  structural design  vibration device  damping device  bearing cooling and lubrication  verification test
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