PDC钻头V形齿的磨损对岩石接触面积的影响
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中国地质大学(北京)工程技术学院,北京 100083

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P634.4+1;TE921

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Influence of wear on rock contact area of V-shaped cutter PDC bit
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School of Engineering and Technology, China University of Geosciences, Beijing 100083, China

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    摘要:

    随着深海深地钻探需求的增加,使用传统PDC钻头井下钻具磨损严重,不能够完全满足深井硬地层的钻进要求,因此异型齿PDC钻头尤其是V形齿PDC钻头成为了研究重点。目前关于V形齿PDC钻头磨损对接触面积的影响研究较少,接触面积大小会影响切削齿的接触压力,进而影响侵入岩石深度和切削效率,研究V形齿接触面积的变化规律具有重要意义。针对V形齿在磨损阶段与岩石接触面积的计算问题,通过使用平面斜截复合片所在圆柱面的方法,推导了接触面积与磨损高度和V形齿弦长、切角等几何参数的函数表达式,并分析了V形齿几何参数、磨损高度对接触面积和接触压力的影响。结果表明:在磨损初期,圆柱形齿与V形齿接触面积相同,当复合片磨损到一定阶段,V形齿接触面积更小,且弦长、切角越小,接触面积越小;在相同载荷下,相对于圆柱形齿,磨损到一定阶段后V形齿与岩石接触压力更大,具有更深切入岩石的能力。在现场应用时,测量一批同型号钻头提钻后的磨损高度及其提钻前对应的钻速,获得该型号钻头的磨损高度与钻速之间的统计关系,进而通过磨损高度估算接触面积,方便及时调整钻压,以维持较高的钻速,或设计时优化V形齿几何参数,也有利于提高钻进效率。

    Abstract:

    With the increasing demand for deep-sea and deep-earth drilling, the downhole drilling tools using traditional PDC bits are severely worn out and cannot fully meet the drilling requirements of deep wells in hard formations. Therefore, special-shaped cutter PDC bit, especially V-shaped cutter PDC bit, has become the focus of research. There are fewer studies on the effect of wear on the contact area of V-shaped cutter PDC bit. The contact area affects contact pressure of cutter, which in turn affects the depth of penetration into the rock and drilling efficiency, so it is of great significance to study the change rule of contact area of V-shaped cutter. In order to calculate the contact area of V-shaped cutter with the rock during wear, the expressions for contact area as a function of the wear height and the geometric parameters of V-shaped cutter, such as chord length and tangent angle, were derived using the method of planar oblique intersection of the cylindrical surface on which the cutter is located, and the effects of the geometric parameters of V-shaped cutter and wear height on contact area and contact pressure were analyzed. The results show that the cylindrical cutter and V-shaped cutter have the same contact area in the early stage of wear, when the cutter is worn to a certain stage, the contact area of the V-shaped cutters is smaller than that of the cylindrical cutter. The smaller the chord length and tangent angle are, the smaller the contact area is. Under the same load and the wear height of the cutters, the contact pressure between the V-shaped cutter and rock is larger than that of the cylindrical cutter, so the V-shaped cutter has the ability to penetrate deeper into the rock. For wellsite applications, the driller can measure and record the wear height and the corresponding ROP of a batch of bits of the same type after lifting. The statistical relationship between the wear height and ROP can be obtained for this type of bit, and then the contact area can be estimated from the wear height. This method makes it easy to adjust the weight on bit in time to maintain a high ROP, or to optimize the V-shaped cutter geometry parameters during design, which also helps to improve drilling efficiency.

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引用本文

祁任泽,任雷,卜长根. PDC钻头V形齿的磨损对岩石接触面积的影响[J].钻探工程,2025,52(3):105-111.
QI Renze, REN Lei, BU Changgen. Influence of wear on rock contact area of V-shaped cutter PDC bit[J]. Drilling Engineering, 2025,52(3):105-111.

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  • 收稿日期:2024-08-13
  • 最后修改日期:2024-11-13
  • 录用日期:2024-11-27
  • 在线发布日期: 2025-05-12
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