泥水平衡盾构破碎机液压马达低压侧压力吸空问题优化设计
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中国铁建重工集团股份有限公司,湖南 长沙 410100

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TU621;P634

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Optimized design for the problem of pressure suction void in the low-pressure side of the hydraulic motor of the slurry balance shield crusher
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China Railway Construction Heavy Industry Corporation Limited, Changsha Hunan 410100, China

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    摘要:

    破碎机是泥水平衡盾构机的关键部件之一,通常采用液压马达驱动滚轮机构破碎岩石,其液压系统为闭式系统。在工作过程中,破碎机受到冲击负载时有时会瞬时卡停,此时液压马达低压侧的压力会在短时间内急剧下降甚至出现液压马达压力吸空现象,进而导致马达损坏。本文针对现有破碎机液压系统存在的这一问题,深入分析了破碎机在冲击负载工况下瞬间卡停时,液压马达低压侧出现压力吸空现象的原因,并提出了一种增加补油蓄能器的优化方案。通过对该方案进行仿真分析和试验验证,确定采用在破碎机左右驱动马达出口处各增加1个4 L蓄能器的优化方案,以此解决破碎机液压马达因压力吸空而损坏的问题。

    Abstract:

    The crusher is one of the key components of the slurry balance shield machine, which generally uses hydraulic motors to drive the roller mechanism to crush rocks. Its hydraulic system is a closed system. The impact load on the crusher can sometimes cause it to momentarily stop, and the pressure on the low-pressure side of the hydraulic motor drops sharply to negative pressure for a short period of time, causing the hydraulic motor to become empty and resulting in motor damage. This article focuses on the problems existing in the hydraulic system of crushers, analyzes the reasons for the pressure suction on the low-pressure side of the hydraulic motor when the crusher suddenly stops under impact load conditions, and proposes an optimization scheme to increase the oil replenishment accumulator. Through simulation analysis and experimental verification of the scheme, it is proposed to adopt an optimized solution of adding a 4L accumulator at each outlet of the left and right drive motors of the crusher, in order to solve the problem of damage caused by pressure suction of the hydraulic motor of the crusher.

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引用本文

马杰.泥水平衡盾构破碎机液压马达低压侧压力吸空问题优化设计[J].钻探工程,2025,52(3):136-142.
MA Jie. Optimized design for the problem of pressure suction void in the low-pressure side of the hydraulic motor of the slurry balance shield crusher[J]. Drilling Engineering, 2025,52(3):136-142.

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  • 收稿日期:2025-02-07
  • 最后修改日期:2025-03-17
  • 录用日期:2025-03-18
  • 在线发布日期: 2025-05-12
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